I. Overview
Our customers specialize in providing products, machinery, and equipment for industries such as mining, quarrying, and mineral processing. The sand screens we offer are designed for efficient crushing of minerals found in soil and sand, with the added capability of classifying and screening materials into grain sizes that meet industry standards. This ensures a streamlined and reliable process for mineral extraction and refinement.
II. Main process
- Step 1: Design.
- Step 2: Create jigs and fixtures.
- Step 3: Mold rib blanks.
- Step 4: Cut rib sections.
- Step 5: Assemble onto fixture.
- Step 6: Weld panels to chromed plates.
- Step 7: Cut panel shapes.
- Step 8: Bend panels to R-radius.
- Step 9: Weld panels to form rib frame.
- Step 10: Weld stiffening rings onto rib frame.
- Step 11: Inspection.
- Step 12: Packaging.
III. Detail process
III. Challenges & Solutions
The complex profile of the slats lacks detailed drawings, requiring them to be cut from a sample for design and material composition analysis, followed by the development of a machining plan. The narrow gap between the slats demands tight tolerances, necessitating the precise design of welding and bending jigs, as well as accurate straightening fixtures. The weld lines and joints between the slat panels must be uniform and continuous. Additionally, the frame structure poses significant challenges in terms of fabrication.
After receiving the VNO sample, a meeting was held with the factory to finalize the implementation plan, which includes:
- Cutting and scanning the sample to create a detailed profile drawing of the slats;
- Analyzing the material composition based on color;
- Designing fixtures to position and secure the slats precisely before welding, ensuring tolerance requirements are met according to the drawing specifications;
- Designing the overall welding fixture in alignment with the general structural design.
IV. Summary
We have established strong partnerships with both our customers and suppliers to collaboratively address complex technical requirements specified in detailed drawings. By leveraging our combined expertise, we are able to develop and implement the necessary processes to efficiently handle even the most challenging and intricate design specifications. This ensures that we consistently meet and exceed customer expectations.
Our commitment to producing high-quality products is supported by a rigorous quality control system, which enables us to deliver superior results while maintaining cost-effectiveness. Through this approach, we ensure that our products not only meet the highest industry standards but are also competitively priced in the market, providing exceptional value to consumers.
We Guarantee Successful Outsourcing
Best delivery performance, competitive pricing, better commercial terms, stable supplier base, control lead time
Effective and seamless workflow
With millions of parts delivered annually and serving more than 30 international customers, we are practicing the most advanced workflow to ensure the satisfaction of our customers and suppliers
- part shipped annually7mil
- Quality acceptance98%
Free consultation
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