sheet metal forming processes
Sheet metal cutting
Sheet metal cutting is a general term describing any operation that involves removing parts of sheet metal material using a tool that applies a large amount of pressure perpendicular to the plane of the piece of sheet metal in question. The name “sheet metal cutting” derives from the fact that the material is usually made of thin sheets of metal. The process involves placing the material between two tools, generally referred to as a punch and a die. A punch is a small cylindrical piece of metal that is inserted into the die. The punch is then pressed against the die, thereby causing the material to be removed from the surface of the die.
Type of sheet metal cutting
Laser cutting
Laser cutting is an industrial method for cutting sheet metal. Laser cutters use a powerful laser beam focused through a lens or mirror to create a very narrow line of heat. This heats the material, melting away the surface layer until the desired shape is revealed. This allows for precision cuts at any angle, unlike other cutting methods like sawing, drilling, and grinding. Laser cutters are also capable of creating intricate designs, allowing them to be used in many industries including automotive, aerospace, electronics, and jewelry.
Water jet cutting
Waterjet cutting is another metal cutting process. The difference is that instead of using a torch to melt away the metal, it uses a high-pressure stream of water mixed with an abrasive material. This allows the water to cut through the metal while leaving behind very little waste. This means that there is less need for secondary operations like grinding or polishing. Waterjet cutters are also great at cutting thin sheets of metal because of the small amount of energy required to cut through them. This makes it perfect for cutting out parts from larger pieces of metal.
Plasma cutting
Plasma cutting is another method for cutting metals. It works by using electricity to create a stream of ionized gas which then becomes a jet of hot plasma. Plasma cuts are very efficient at cutting through thicker materials like steel and aluminum. They also provide a clean-cut surface, making them great for precision parts. However, they require high voltages and are not suitable for thinner gauge materials like copper.
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